MY E Series
|Max. Paper Size||mm||1200X780||1300*960||1500X1100|
|Min. Paper Measurement||mm||350X350||four hundred*410||500X410|
|Max. Die-slicing Measurement||mm||1180X760||1280*940||1480X1080|
|Max. Working Force||T||300||300||three hundred|
|Max. Paper Thickness||mm||1-seven||1-7||1-7|
|Complete Excess weight||T||12500||14000||17000|
- Characteristics of the device:
- The Bobst variety lower structure can make the slicing platform motion like a scissor, it will realize a entire and less complicated lower.
- Primary worm equipment makes use of alloy copper materials, following the experienced operator’s guide scraping remedy and rigorous standard tests, it can guarantees the driving areas 10 a long time lifestyle.
- The primary chains adopt imported British Renold brand name, the distinctions of 10 chains are less than .2mm.
- The hook up between gear box and driving shaft adopts sleeve and pin composition making sure a strong connection.
The machine adopts frequency controller to attain stepless speed acceleration which can achieve to 4500 moments for each hour. During actual manufacturing, it can typically operate at 3600 to 4000 times for every hour according to the quality of the board. If the good quality of the paper is very good, a excellent operator even can run the equipment at 4200 moments per hrs CZPT emotion as well difficult.
As it is revealed in the photograph of the equipment, the equipment adopts rear component paper feeding technique which retains the operator away from the die-slicing component. The mounting and adjustment of the die plate is also completed outside the house of the die-reducing portion with sensors and detectors at die-cutting portion to guarantee that the device can not be started out when the die-slicing plate is at adjustment position.
Apart from the sensors at die-chopping portion, there are sensor or strategy switches at window component to make the whole device at checking standing to guarantee its safety.
- Operation ease:
There is Gentleman-machine interface put in in the control panel which will shows the basic safety standing of the machine as nicely as malfunctions to aid the operator. Digicam is also set up in front of the operator for him/her to check the operation standing at the shipping and delivery portion.
- Major Buildings and Essential Material Utilised
- Four Principal Massive Elements:
They are referring to: base station, moving platform, higher platform and equipment wall. The base station is produced of gray solid iron -HT 200 the moving platform is ductile iron – QT 42-ten and the equipment wall is high quality A3 metal.
- Main Push:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear forms a moving set to guarantee stable pressure out set of not much less than 300 tons.
The materials for the worm shaft is 40Cr with quenching therapy and gear hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-three.
- Die-reducing and Creasing Component:
The travel is transferred by way of crank rod to pendulum which will carry the shifting platform to move up and down to achieve die-reduce and creasing goal.
The pendulum is created of high quality ductile iron. The pendulum axis is carried out by induction harden with area hardness HRC 43-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 sort automated die-reducing and creasing equipment. In contrast with automatic die-reducing and creasing machine which is employed for cardboard die-chopping, this kind of semi-automated die-reducing and creasing machine is mostly used for corrugated board which demands considerably less stress for die-reducing, in this case fairly some producers have produced more compact width on the pendulum and smaller sized diameter on the pendulum shaft. We preserve broader pendulum and greater diameter on its shaft to make our equipment last for a for a longer time existence.
The die-chopping plate makes use of 7 mm seventy five Crl plate which has more hardness and lifestyle span than the manganese plate.
- Board Conveying:
It adopts three-cam intermittent positioning gadget to ensure the boarding conveying precise and secure.
The machine makes use of gripper bar variety with 12A prolonged joints chain which is significantly less in bodyweight and much less shock to the intermittent device underneath the precondition to guarantee the energy of the chain. The brand of the chain is Remold U.K with high exact and top quality. .
The Gripper bar adopts aviation aluminum with three bridge kind- light in excess weight and high in energy.
- CZPT Element
The electrical components are made and assembled according to the CZPTpean CE standard and uses world wide known brand name products.
- Set up of Die
The die mounting and dismounting adopts side withdrawing methods which time preserving and effortless for procedure.
There are two techniques for the fixation of the die-possibly by bolt or clippers which are subject to customer’s guidance.
The chase locking is pneumatic which is basic, hassle-free and reputable.
- Particular Characters of Our Machine:
- Clever And Special Entrance Lay Design and style:
In comparison with the card board sheet, the corrugated board has a lot more strength. If the corrugated board abnormally reaches to the front lay, it will damage the front lay and the gripper bar when the entrance lay reaches to its maximum place.
CZPTly the producers will set up sensors on this portion to cease the equipment when the paper is fed abnormally to the entrance lay. However, when the machine is operating at the higher speed, the inertia will deliver the machine to run for a while to make the entrance lay to its maximum level and then also hurt the front lay and the gripper bar.
Our specific design is that when the abnormal board feeding takes place and being detected, the front lay can never ever reaches to its greatest point which helps make free of charge from front lay and gripper bar damages because of irregular paper feeding.
As it is our special design and style, so there is no photo to be demonstrated listed here.
- Optional Shipping System:
In accordance to the requirement of the client we can do the shipping system both sq. sort or E sort (as revealed in the picture) . If the customer has adequate pallets, he can pick sq. type. If the shopper does have enough pallet, he can select, E sort system for which will also offer four delivery trolleys.
- Pneumatic Preloading and Lifting Step Unit:
The preloading system is pneumatic pushed. When one particular paper size is established, when you do other pile of preloading, there is no hassle of you to reset the preloading unit, you can just press the button and the equipment will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Quite some of the die-cutting device producers use direct feeding approach which is the operator will feed the board immediately to the mouth of the gripper. What we have found that the feeding time to the gripper is only .three seconds which tends to make the board feeding work hard and inaccurate.
Our device employs an additional dance roller feeding technique whose board feeding time can be extend to .6 second. Together with the conveying areas it helps make an simpler work of the operator and quicker in effectiveness of the device.
For case in point: If an operator operates the direct feeding semi-automated die-cutting equipment at 3300 sheets for each hour, he can easily operate our machine at 3700 – 4000 sheets for every hour.
- Conveying Portion:
The board acquired by the dance roller will go through a conveying component with belt conveying and belt urgent which helps make the board becoming pressed before achieving to the front lay.
Ahead of the board reaches to the entrance lay, he will be repositioned by the side lay.
By these ways, the board conveyed by the dance roller will be much more precise and stable when they attain to the gripper bar.
There is also detector to detect the standing of the board. If board does not come to the front lay at normal place, the detector will ship indicators to quit the device.
|Name||Brand name and Origin||Remarks|
|CZPT||SKF Swiss||Crucial part|
|IKO Japan or HangCZPT, China||Not essential element|
|Chain||Renold U.K||Main Chain ( Discrepancy of less than .two mm for per 10 chains of equipment chain length)|
|CHOHO Japan||Other Chain are Choho Japan|
|Picture CZPT Swap||Fotek ZheJiang|
|Principal Motor||Siemens||Joint Undertaking|
|Pneumatic Elements||Sunrise, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and supply||CPG ZheJiang|