Product Description
Product Description
silent chain, welded steel mill chain, welded steel drag chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement
1, Chain types: push pull chain, anti-sidebow chain, agricultural chain, drop forged rivetless chain, Roller Chain, conveyor chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case
Detailed Photos
Product Parameters
Packaging & Shipping
1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.
Our Advantages
Company Profile
We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.
Please watch our process steps as below
(1) punch its outer plate and inner plates
(2)Shot peening workshop
(3) heat treatment workshop
(4) assembly preparation
(5) pins process
(6) Tensile Properties Test before shipment
After Sales Service
Our products can be repaired or replaced the new parts with free cost in 3 months.
FAQ
Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:
1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.
2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.
3)The quantity of order.
2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.
3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.
4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.
5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CHINAMFG on these roller chains or conveyor chains;
middle chain type: MOQ is 1000 CHINAMFG on these roller chains or conveyor chains;
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CHINAMFG on these roller chains or conveyor chains;
I hope we can do business together, and look CHINAMFG to hearing from you soon
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| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Garment Machinery, Conveyer Equipment, Packaging Machinery, Mining Equipment, Agricultural Machinery |
| Surface Treatment: | Carburizing and Quenching |
| Structure: | Leaf Chain |
| Material: | Alloy |
| Type: | Variable Speed Chain |
| Samples: |
US$ 56/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the future trends and advancements in silent chain technology?
The future of silent chain technology is characterized by ongoing advancements aimed at improving performance, durability, and versatility. Here are some key trends and developments:
1. Material Innovations:
– Continued research and development in material science are leading to the discovery and development of new materials with enhanced properties, such as increased strength, improved wear resistance, and better corrosion resistance.
– Advanced composite materials, including carbon fiber and high-performance polymers, are being explored for their potential in silent chain applications.
2. Lubrication Systems:
– Improved lubrication systems are being developed to optimize the lubrication process and enhance the efficiency and longevity of silent chains.
– Self-lubricating chains or advanced lubricants with extended service intervals are being investigated to minimize maintenance requirements.
3. Noise Reduction:
– Efforts are being made to further reduce the noise levels associated with silent chains.
– Design modifications, such as improved tooth profiles and surface treatments, are being implemented to reduce friction and noise generation.
– Noise-dampening materials and coatings are also being explored to mitigate noise during chain operation.
4. Increased Load Capacity:
– Silent chains are being designed to handle higher loads and transmit more power.
– Advancements in material technology, manufacturing processes, and chain design allow for greater load-carrying capacity without compromising durability or performance.
5. Customization and Adaptability:
– Silent chains are becoming more customizable and adaptable to specific applications.
– Manufacturers are offering a wider range of chain sizes, configurations, and attachments to meet diverse customer requirements.
– Computer-aided design and simulation tools enable the optimization of silent chain systems for specific operational conditions and load profiles.
6. Digitalization and Monitoring:
– The integration of digital technologies, such as sensors and data analytics, is enabling real-time monitoring of chain performance and condition.
– Predictive maintenance techniques and remote monitoring systems help identify potential issues and optimize maintenance schedules, improving overall reliability and uptime.
These trends indicate a continuous focus on improving the performance, durability, and adaptability of silent chain technology to meet the evolving needs of various industries and applications.
How do you properly tension a silent chain?
Tensioning a silent chain correctly is essential for its optimal performance and longevity. Here are the steps to properly tension a silent chain:
1. Determine the Tensioning Method: Silent chains can be tensioned using either an adjustable tensioner or a fixed-position tensioner. The appropriate method depends on the specific chain design and the manufacturer’s recommendations.
2. Set the Initial Tension: The initial tension should be set according to the manufacturer’s guidelines or specifications. This typically involves applying a specific force or deflection to the chain to achieve the desired initial tension.
3. Allow for Break-In: After installing the chain and setting the initial tension, it is important to allow the chain to run for a break-in period. During this time, the chain will settle and stretch slightly, so it’s crucial to recheck and readjust the tension after the break-in period.
4. Monitor and Adjust Tension: Regularly monitor the tension of the silent chain during operation. Over time, chains may experience wear or elongation, which can affect tension. Use appropriate tension measurement tools, such as tension gauges or deflection measurement methods, to check the tension periodically. If the tension deviates from the recommended range, adjust it accordingly.
5. Follow Manufacturer’s Recommendations: Always refer to the manufacturer’s guidelines and recommendations for tensioning the specific type of silent chain you are using. Each chain design may have unique requirements, so it’s crucial to follow the manufacturer’s instructions for optimal performance and chain life.
Proper tensioning ensures that the silent chain operates smoothly, minimizes wear, and prevents issues such as excessive noise, vibration, or premature failure. By following the manufacturer’s guidelines and regularly checking and adjusting the tension, you can maintain the chain’s performance and maximize its service life.
What are the main components of a silent chain?
A silent chain, also known as an inverted tooth chain or silent synchronous chain, consists of several key components that work together to transmit power efficiently and smoothly. The main components of a silent chain include:
1. Plates: The plates are the main links in the chain and are typically made of high-quality alloy steel. These plates have a unique shape with inverted teeth on both sides that engage with the sprockets.
2. Pins: The pins connect the plates together and provide flexibility for the chain to articulate. They are made of hardened steel and are precisely positioned within the chain links.
3. Bushings: The bushings are cylindrical components that fit inside the plates and provide a bearing surface for the pins. They are typically made of bronze or other self-lubricating materials to reduce friction and wear.
4. Sprockets: The sprockets are toothed wheels that engage with the inverted teeth on the chain plates. They provide the driving force and control the movement of the chain. The sprockets are precisely designed to match the pitch and tooth profile of the silent chain.
5. Tensioners: Tensioners are used to maintain proper tension in the silent chain. They ensure that the chain stays engaged with the sprockets and prevent slack or excessive tension that could affect the performance and lifespan of the chain.
6. Guides: Guides are optional components that are used to guide the silent chain and keep it properly aligned. They help reduce noise, vibration, and wear by preventing the chain from contacting other surfaces.
These components work together to form a reliable and efficient power transmission system. The precise design and manufacturing of these components contribute to the smooth and silent operation of the chain.
editor by CX 2024-04-24