LPG gsa cylinder production line human body producing equipments gasoline furnace
I. Frequency heating theory:
Frequency heating is making use of frequency electricity to alter 380V, 50Hz electricity existing into the suitable frequency present by rectification and contravariant. Input this current into resonant tank composed by the heating furnace, to make the furnace coil generate alternating magnetic area, although the pre-heating metallic substance stay in the alternating magnetic discipline, the content will generate the alternating existing and heating by itself, higher sizzling efficiency and lower strength intake.
Frequency induction heating electricity factor≥96%, has automated impedance adjustment purpose, the functionality of strength preserving is certainly.
Electrical power output is steady, heating temperature is easy to control, good consistency to increase the heating good quality.
Very good diathermancy, magnetic subject has a good permeability to the metal workpiece, it is not heating conduction, so the temperature difference of workpiece actions is little and boost the products’ high quality.
Temperature measuring method shut-loop handle heating electrical power, the precision of temperature is high.
Computerized impedance adjustment and computerized frequency adjustment purpose, inspecting program impedance transformation triggered by the cylinder from cool to scorching in the course of the entire heating approach routinely. Adjusting the output parameter routinely and making the whole heating process continue to be in energy-productive condition, conserving much more power.
II. Heating method need:
9KG, 14KG LPG cylinder generation line:
Workpiece dimension: 9KG, 14KG LPG cylinder
Heating temperature: 780 – 900°C (The heating temperature sets according to the technological innovation desire, adjustable)
Mixed creation line heating pace: fourteen next/for each cylinder
Productiveness: 2000 pcs / 8 hrs
III. Consumer needed equipment energy calculation:
9KG, 14KG LPG cylinder generation line:
Size: BPS-550 frequency energy. GT-9, fourteen/550 identify: 9KG, 14KG LPG cylinder frequency warmth remedy furnace.
Electrical power: 550KW
IV. Composition of cylinder heating therapy gear:
one. BPS sequence frequency electricity: 1 established
Rated energy: 550KW
Shunt capacitor: one particular set (underneath the furnace)
Energy factor: Complete energy condition get there more than 96%.
A. Advanced control technique:
The frequency electrical power uses intelligent control method, it is a new SCR generation manage technique developed by absorbing the advance frequency heating technologies equally Chinese and international and unique necessity for cylinder. The clever control method makes use of line unit design, all working models have luminotrons to exhibit doing work condition, the calculation of management system is processing in the specific CPU module. It is reliable, continual and simple to keep.
B. Adjustable power output:
In the course of the power of equipment is 0 – rated energy can be modified continuously, escalating the energy adjustment output operate, the reduced electrical power of 9KG cylinder procedure can ensure the ideal working condition, to make certain the commutating voltage reach 500V, increase the heating performance and preserve the power consumption.
C. Total safety operate:
Not only equip with over-voltage defense, more than-existing safety, voltage restriction, present restriction functions, but also the smart security program has the reputable release circuit even though making use of the more than-voltage higher voltage, boost the frequency electrical power managing regular tremendously, and has the more than-temperature alarm operate of cooling water temperature.
D. Certainly power preserving:
Retain all original features in the clever manage technique, The special design of the regulating operate of impedance in the operating procedure of the tools according to the furnace workpiece (demand) impedance modifications in the course of heating (the inherent traits of the workpiece, the burden is in the process of heating) the doing work parameter adjustment of inverter power supply, the working effectiveness is the highest in the state, so the large effectiveness, vitality saving, time conserving. Frequency energy clever impedance adjustment purpose, clever protection perform is the domestic special technology
E. CZPT commencing method:
Zero voltage sweep frequency commencing method CZPT effect, and the impedance adjustment function in the intelligent handle method, producing the essence of beginning capability of frequency energy has been tremendously enhanced.
F: Computerized tests frequency output:
CZPT manage program, tests the modify of method inductance brought on by the cylinder temperature altering throughout the heating method instantly, modify the output parameter in true time, generating the entire heating process continue to be in substantial effectiveness point out and preserving power.
G: Easy troubleshooting:
Electronic clever control program has fault screen function, simple to locate the fault, you can uncover the fault of the intelligent technique CZPT inspecting the gear. Simple to maintain.
two. Heating normalizing furnace
It is created up of rectangular copper tube, which is optimized by laptop. Aluminum alloy and insulation assistance, sturdy, long lifestyle. It is made up of preheating section, heating section and insulation section
A: Pre-heating furnace: 1 set size*width*peak: 450*seven-hundred*700mm
It is composed of a metal substance bracket, an effective refractory substance and a heat insulating materials, no vitality take in and hefty. Employing the heat strength spillover the furnace for pre-heating.
B. Heating furnace: 3 sets (integrated style) length*width*top: 1350*seven-hundred*700mm
Furnace voltage: 750V
Dimension (duration*width*top): 1350*700*700mm
It is created up of rectangular copper tube, which is optimized by computer. Aluminum alloy and insulation assist, strong, prolonged daily life. A few sets heating furnace use integrated style, it can warmth multiply cylinders at the exact same time. Assess with previous variety single cylinder heating furnace, the new style can nonetheless promise the heating time for every single cylinder to ensure the heat remedy quality following shorting the heating time.
C. Heat holding furnace: 2 sets
Dimension: 1400*seven hundred*seven-hundred
It has the benefits of substantial performance, excellent heat preservation impact and extended support life, which is composed of a metal materials bracket, an successful refractory substance and a heat insulating materials. The heat holding furnace including two components.
D: Cylinder feeding program:
Is composed of structural metal, stainless metal, pneumatic cylinder, etc. After completing the cylinder into the furnace heating and heating into the keeping furnace. The approach of cylinder feeding into heating furnace is pushing by the feed system equip with the heating tools. At the very same time the deed system on the other stop of the heating tools pushing the annealing cylinder into cylinder unloading conveyor.
E: Operation control technique:
Location heating process (established heating time and heating temperature), routinely manage heating temperature and propulsion technique. The electric powered handle method sends out the instruction to complete a series of actions, this sort of as pushing the cylinder into the furnace, heating, measuring temperature, and unloading cylinder, to guarantee the whole process operating as the location parameter. Procedure requirements set on the contact screen, pushing the cylinder into the furnace, heating, temperature, unloading cylinder of a series of steps by the PLC control. The heating procedure parameters of every cylinder are recorded in the contact screen, and the temperature recording data can be extracted through the U disk. It can print the heating method parameter of all cylinders or examine some printed cylinders. It can be operated by the procedure desk printer or print by U disk. In the course of functioning touch display screen screen setting heating temperature, cylinder temperature, show and file the greatest cylinder temperature. Screen and file the quantity of heating cylinders. For the occasional unreasonable data can be modified afterwards.
It can also be offered with a heating velocity, so that the pushing mechanism can press out the cylinder according to the set speed.
three. Closed loop temperature control system:
It consists of Infrared temperature measurement sign sampling sensor, temperature handle system, and so on. CZPT, high precision, strong anti-interference capacity.
Temperature measuring assortment: 50~1200°C
Throughout working the heating temperature is established according to the prerequisite of heating approach. When the cylinder reaches the established temperature, the control technique sends out the content pushing sign, and the pushing mechanism pushes out the cylinder which reaches the placing temperature to enter the heat keeping furnace.
The infrared sensor is installed on the particular bracket, equips with protective protect.
A: When each and every cylinder is heated, it is in the checking of the heating temperature manage technique, the consistency is great, and the heating quality is ensured, and the strength loss caused by the failure of the heating and the defect of the solution top quality can be prevented.
B: Closed loop temperature control program, can prevent burning, waste, minimize energy use.
C: Dual handle of heating temperature and energy, with above temperature automatic electricity regulation and above temperature shutdown security function.
Complete LPG gas cylinder production line
I. CZPT record:
|two||De-colier and punching equipment for small spherical sheet slicing from massive sheet (substance making ready for shell)||XL-two||set|
|3||Material slicing mould on hydraulic push||set|
|4||63ton hydraulic brand stamping equipment||63T||established|
|5||Shell drawing machine||200/three hundred||established|
|6||Shell forming mould||LS-two||set|
|seven||Computerized trimming equipment||QK-4||established|
|8||Finish dish necking machine||SK-three||set|
|10||Gap punching equipment||CK-3||set|
|eleven||Valve Seat Welding Equipment||HP-2||set|
|twelve||Shroud welding equipment||HZ-one||established|
|13||Bottom foundation welding machine||DZ-one||set|
|fifteen||Option NO.one:Circumferential Seam welding device||HJ-3||established|
|Choice NO.two:Circumferential seam welding equipment||Single head Magazine||established|
|sixteen||Annealing furnace with burner||TW-1||established|
|17||Hydrostatic Tests Machine||SY-six||established|
|18||Shot blasting machine||QYP15||established|
|20||Valve mounting equipment||JF-two||established|
|21||Air Leakage Tests Machine||Cm-two||established|
|23||Roller conveyor line||m|
|25||CZPT line electricity||established|
|26||Motorized screening pump||set|
|27||Cylinder drying device||established|
|II||Tools For Add-ons Manufacturing Products|
|28||Punching machine/electricity push||25T||set|
|29||Punching device/power push||63T||established|
|30||Punching equipment/power push||100T||set|
|31||Bottom foundation hydraulic forming device||set|
|32||Shroud higher R hydraulic forming equipment||established|
|37||Shroud rolling device||set|
|38||Base foundation rolling machine||established|
|forty||Base base mould||DM-two||set|
|41||Bottonm base welding device||established|
|forty two||Air compressor (screw)||10/.8||set|
|forty three||Air compressor (piston)||two./three.||established|
|forty four||Air storage tank||1m3/3Mpa||established|
|45||Air storage tank||2m3/1Mpa||established|
|46||X-ray detecting products||2505C||set|
|47||Mechanical home screening products||WES-600B||established|
|48||Burst stress tests gear||set|
|49||Ultrasonic wall thickness screening products||established|
II. Description for each equipment:
1. De-coil and punching machine for little spherical sheet reducing from massive sheet(materials making ready for shell)
Raw material specifications:
Plate Thickness:2-4mm Width of plate:Max.1170mm
ID of steel coil:450-800mm OD of metal coil:Max.1800mm Weight of steel coil:Max.25T
Coil blanking specification:Ø370-Ø615mm Blanking interval:12s/time such as auxiliary time
CZPT equipment technological knowledge
Motor power:46KW Norminal capacity:6300KN Max.doing work stress:25Mpa
Slide journey pace:120mm/s
Operating table measurement:2500mm(entrance+back)*1500mm(remaining*proper)
Weight of decolier:12T Weight of hydraulic press machine:23T
two.63ton hydraulic symbol printing device
three. CZPT push drawing the head
Push the round sheet into a shell with dies.
4. Computerized trimming machine
This equipment is reputable, easy to run.
Motor energy:five.5KW Air pressure:.6Mpa Trimming time:20s Weight of equipment:1.5T
5. End dish necking machine
Motor electrical power:four.5-11kw Air force:.6Mpa Thickness of plate:1-10mm
Necking head diameter:150-1200mm Necking time:ten-50s (adjustable)
Bodyweight of device:1.5-3T
Motor electrical power:1.5kw Polishing motor electricity:one.5kw*2 Air strain:.6Mpa
Sharpening wheel feed assortment:.2-20mm Efficiency:180Pcs/hour Weight of device:1.2T
seven.Gap punching machine
Punch the gap on head of the cylinder
Motor power:5.5kw Punching velocity:180Pcs/hour Weight of device:one.5T
eight.Valve Seat Welding Device
To comprehensive the welding of valve seat ring joints. Guarantee uniform forming, great look, weld penetration and weld width meets the technological needs, the clamping is convenient. Employing submerged arc welding technological innovation, girth welding at 1 time
Rated voltage:220V Motor power:.25kw Air pressure:.6Mpa
9.Bottom foundation welding device
Comprehensive cylinder base girth computerized welding. To make certain concentricity, uniform forming, very good appearance, weld penetration and weld width meet up with the technological requirements, the clamping is handy. CO2 gas shield welding approach, complete in one time welding.
Present:AC380V+N Motor power:.55kw Air cylinder pressure:.5-.7Mpa
10.Security enclosure welding equipment
Full cylinder foundation girth automated welding. To guarantee concentricity, uniform forming, great visual appeal, weld penetration and weld width satisfy the technological demands, the clamping is handy. CO2 fuel protect welding process, comprehensive in one time welding.
Rated voltage:AC380V Motor power:.55kw Air cylinder stress:.5-.7Mpa
To assemble both halves of the cylinder with each other and get prepared for welding
Cylinder diameter:250mm Air cylinder strain:.5-.7Mpa
twelve.Circumferential Seam welding equipment
Voltage:AC380V+N Motor power:.55KW Rotation pace:Max.10rpm/min (adjustable)
This machine is applicated to automated Magazine circumferential welding for LPG cylinder,fire extinguisher bottle,and so forth.
Welding Length:Max.1500mm Ø:250-400mm Thickness:2.5-6mm
This device price tag contain 1 set panasonic welding equipment(Model:GL3-500A),1 set cooling drinking water unit,welding seam tracker.
Generating ability:250 pcs/eight hrs
13. Gasoline vehicle-base warmth dealing with furnace machine
This furnace is designed to anneal LPG cylinders by implementing flame from gasoline burner on the cylinders. It composes, burner, flaming chamber, smoke collector, rails, chain roller, exhaling system.
It function consists of, adjustable time, self-management thermometer, ideal warmth therapy consequence and hearth off air pollution.
Producing efficiency:75pcs/hr Feeding type:Chain travel/cylinder feeding
Dimension:(L*W*H):12500*1390*1560mm removable transportation
fourteen. Hydrostatic Tests Device
The equipment is specific for steel cylinder of liquefied fuel cylinders,relevant to producers and testing station for wuthstand voltage examination on cylinder.Irrigation,pressurization,stress,preserving centralized manage and automatic pouring concluded by using water pump,outfitted with a water tank,h2o can be recycled.
Pneumatic pressure:.6Mpa Motor energy:3kw
Hydrostatic test pressure:3.2Mpa Weight:1.1T
fifteen. Cylinder drying device
The gear is employed for drying the bottle cylinder following drinking water force take a look at.
sixteen. Shot Blasting Equipment
Shot Blasting Device for LPG Cylinder are predominantly used to thoroughly clean LPG/CNC/Gasoline cylinder in a continuous via feed process, get rid of continues to be of casting sand and cores, rust, previous paint, noticeable indicators of welding, eliminate floor anxiety, increase the exhaustion energy of the workpiece, raises workpiece film adhesion of the paint job, and ultimately obtain the goal of strengthening the quality of floor and interior, get ready for area defense (coloring, enameling, galvanizing, and many others.).
Produing effectiveness:80-120pcs/hr Shot blasting machine:two sets
CZPT motor power:two.2KW Total electrical power:31.2KW
Weight:16T Workpiece dimension:Ø320mm*680mm
17. Spraying manufacturing line
The spraying making line for U track,utilizing electric powered or all-natural fuel,fuel oil,coal heating,very hot air circulation,the allocation of mounted automatic spray gun four,guide gun one.Spraying powder or paint on the steel cylinders apperance.The cylinder into the oven drying right after spraying
Doing work voltage:380V 50HZ Air stress:.four-.6Mpa
Overall power:15KW Working efficiency:180Pcs/jr
18. Valve mounting device
The products is suitable for the liquefied petroleum gas cylinder angle benefit set up and use,it absorbs the domestic and international progress technological innovation,utilizing electrical manage,pneumatic clamping,torque adjustable gadget,when reaching a certain torque,and go to the specificed path following the automatic shutdown.The device procedure and adaptable,convenient and safe
Motor electricity:two.2KW Motor velocity:1400r/min
Work spindle velocity:15.5r/min Working air pressure:.five-.6Mpa
Use per hour:one.14m3 Clamping cylinder stroke:120mm
Rotation velocity ration:1:59 Weight:.9T
19. Leakage Air Check Machine
The device for cylinder do tightness check with,composed of a water tank,a lifting cylinder,a bottle feeding equipment,electrical handle element and other areas,operate a bottle feeding mechanism of automatic cylinder will send to be take a look at station,a lifting cylinder will slide into the h2o.the working staff rotation observations of the cylinder is not leaking cylinder,following the test and the cylinder out of water,a loop stop.This equipment is sensible in composition,simple operation and upkeep.
Air strain:.6Mpa Testing air strain:two.2Mpa
Keeping strain time:60s Weight:1.8T
III. CZPT photograph:
Computerized circumferential welding equipment
Shot blasting machine
Powder coating line
IV. Successful tasks:
1 .TK Team in Bangladesh
two. HangCZPT Xihu (West Lake) Dis. Zhangshan Steel Cylinder Co.,Ltd.http://, it is third biggest LPG gasoline cylinder producer in China, day-to-day output is 12000pcs including all dimensions from 2kgs to 50kgs.
three. TPAis producing incredibly substantial quality LPG cylinders for North The us, CZPTpean,British isles and Australia. http://, we supplied automated welding line for their China plant in HangCZPT. Now we are creating new LPG fuel cylinder manufacturing facility in Vietnam, Hangphone, at the conclude of July, 2017, it will be set up and commissed.
4. Mintai is a newly established-up LPG fuel cylinder manufacturing manufacturing facility in China, the explanation we took you there is to see diverse gear, specially the on-line x-ray tests gadget for the dimension a lot more than 25kgs which is necessary a hundred% X-ray testing in China. The devices for take care of and bottom foundation are samiliar with the ones we will offer to you
five: ZheJiang Huanri Group co.,Ltd.,ho http://en.huanrigroup.cn/products_checklist/pmcId=24.html, they are largest and strongest cylinder producer in China, they bought our equipment equally for twelve.five and15kgs manufacturing and 50kgs producing.
6.AYGAZ in Turkey, .tr
seven. Manchester Tank from Usa
LPG cylinder manufacturing equipment
Q: What size of LPG cylinder your machine can produce?
A: 6kg, 12kg,15kgs and 50kgs LPG cylinder for cooking and other size according customers’ requirement.
Q: Can you design machines according LPG cylinder technical drawing?
A: Sure, please send your technical drawing to us.
Q: What are the benefits to choose your machines?
A: Our machines are strong and reliable for long term industrial manufacturing
We need to know following information to quote you correct machineries:
1.CZPT Drawing of the cylinders you want to make?
2.What size of cylinder you want to produce?(6kg, 12kg)
three.What diameter and thickness of the cylinder you want to make?
4.Are you new in this area or you already have some machines in the workshop?
five.Capacity you require, i.e. how many pieces and sizes you want to make per day?