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Automatic and Handfed Carton Box Die Cutting and Creasing Machine

SZ1200/1300/1500 Automated die-cutting and creasing device(guide-automated kind)
1. Specifications:

Model Device QMY1200
(SZ1200)
QMY1300
(SZ1300)
QMY1500
(SZ1500)
Max. Paper Size  mm 1200*780 1300X960 1500X1100
Min. Paper Dimension mm 350*350 400X410 540X440
Max. Die-reducing Measurement mm 1180*760 1280X940 1480X1080
Max. Speed sh/h -5500 -5500 -4500
Max. Working Strain T 300 three hundred three hundred
Cardboard sheet thickness gsm 250-800 250-800 250-800
 Corrugate sheet  Thickness mm one-seven 1-7 1-seven
Die-chopping Precision mm ±0.five ±0.five ±0.5
Overall Power KW 23.five 23.5 27.five
Whole Bodyweight kg 14500 16000 19000
All round Dimension mm 7000*4230*2250 7500*4530*2245 8400*4795*2245

2. Principal Functions:
one) The Bobst type minimize construction helps make the cutting platform motion like a scissor, it will recognize a complete and simpler lower.
two) Main worm equipment employs alloy copper content, right after the knowledgeable operator’s handbook scraping remedy and rigid normal screening, it can ensures the driving areas 10 several years daily life.
three) The primary chains adopt imported British Renold brand name, the differences of 10 chains are less than .2mm.
four) The hook up among gear box and driving shaft adopts sleeve and pin composition guaranteeing a robust connection.
a. Pace:  
The machine adopts frequency controller to achieve stepless speed acceleration which can attain to 5000 occasions for every hour. In the course of real production, it can generally operate at 3600 to 4200 instances for each hour in accordance to the good quality of the board. If the good quality of the paper is great, a good operator even can function the equipment at maximum velocity.
b. Safety: As it is revealed in the image of the device, the machine adopts  automatic paper feeding technique which retains the operator absent from the die-reducing component. The mounting and adjustment of the die plate is also accomplished outside of the die-reducing part with sensors and detectors at die-reducing element to make sure that the device can not be started when the die-slicing plate is at adjustment standing.
Apart from the sensors at die-slicing part, there are sensor or strategy switches at window part to make the total machine at monitoring position to make certain its protection.
c. Operation usefulness:There is Guy-device interface installed in the control panel which will demonstrates the security standing of the machine as nicely as malfunctions to facilitate the operator. Digicam is also installed in front of the operator for him/her to monitor the procedure status at the shipping and delivery portion.
d. Main Constructions and Crucial Content Utilised
1) Four Major Huge Areas: They are: base station, shifting system, higher system and machine wall. The bottom station is produced of gray forged iron -HT 200 the transferring system is ductile iron – QT forty two-ten and the machine wall is high quality A3 steel.
2) Main Generate:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment forms a moving set to make certain stable pressure out place of not much less than three hundred tons.

 
The materials for the worm shaft is 40Cr with quenching treatment and gear hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-four.
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-6-three.
three) Die-slicing and Creasing Part:
The push is transferred by means of crank rod to pendulum which will deliver the moving platform to move up and down to attain die-reduce and creasing objective.
The pendulum is created of substantial top quality ductile iron. The pendulum axis is accomplished by induction harden with floor hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 type automated die-cutting and creasing device. In comparison with automated die-reducing and creasing equipment which is used for cardboard die-chopping, this sort of computerized die-slicing and creasing machine is mainly used for corrugated board which requirements less strain for die-chopping, in this scenario really some producers have manufactured smaller sized width on the pendulum and more compact diameter on the pendulum shaft. We preserve broader pendulum and bigger diameter on its shaft to make our device final for a more time lifestyle.
The die-reducing plate employs seven mm 75 Crl plate which has far more hardness and existence span than the manganese plate.  
4) Board Conveying:

It adopts 3-cam intermittent positioning unit to make certain the boarding conveying precise and stable.
The equipment uses gripper bar variety with 12A extended joints chain which is considerably less in fat and much less shock to the intermittent device beneath the precondition to make sure the energy of the chain. The manufacturer of the chain is Renold U.K with large specific and high quality. .    
The Gripper bar adopts aviation aluminum with three bridge type- gentle in fat and substantial in toughness.
five) CZPT Element
The electrical parts are created and assembled in accordance to the CZPTpean CE standard and makes use of globe extensive identified brand goods.

six) Set up of Die
The die mounting and dismounting adopts aspect withdrawing methods which time conserving and easy for operation.
There are two techniques for the fixation of the die-either by bolt or clippers which are subject to customer’s guidance.
The chase locking is pneumatic which is straightforward, practical and reliable.
3. Special People of Our Device:
1) Clever And Unique Front Lay Design:

When compared with the card board sheet, the corrugated board has a lot more energy. If the corrugated board abnormally reaches to the entrance lay, it will injury the front lay and the gripper bar when the entrance lay reaches to its highest position.
CZPTly the producers will install sensors on this part to cease the machine when the paper is fed abnormally to the front lay. Even so, when the device is operating at the substantial pace, the inertia will carry the machine to operate for a even though to make the entrance lay to its greatest level and then also damage the entrance lay and the gripper bar.
 
Our special design and style is that when the abnormal board feeding transpires and being detected, the entrance lay can in no way reaches to its maximum stage which tends to make cost-free from front lay and gripper bar damages because of abnormal paper feeding.
As it is our specific style, so there is no photo to be revealed here.
two) Auto-Guide Switching System
The Feeding method for this type of device can do car and manual. When the sheet shape is great, you can use automobile-perform. When the form of the sheet is not good, you can use guide purpose and do sheet feeding manually.  
 When the sheet is not very good in condition,, you can open the rear beam and elevate up the feeder to do manual feeding.

four. Configurations:

Title Brand name and Origin Remarks
CZPT SKF Swiss Crucial element
IKO Japan or HangCZPT, China Not important component
Chain Renold U.K Major Chain ( Discrepancy of significantly less than .2 mm for per 10 chains of machine chain duration)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Image CZPT Swap Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Primary Motor Siemens Joint Undertaking
PLC Delta, ZheJiang  
Guy-machine Interface Delta  
Pneumatic Components Dawn, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and delivery CPG ZheJiang  

Automatic and Handfed Carton Box Die Cutting and Creasing Machine